This wagon is something I designed and built, including the spoked wagon wheels. Quite a project.
The wheels start with some 2 x 4’s cut to the right angles and glued together with dowels to keep it all lined up. Once the wheels get to this point they have to be made round.
I made a jig to hold the wheel blank and then attached the router adapter I made to cut large circles. With the right router bit and a little patience, it’s not all that hard.
After cutting the outside, the inside also needs to be cut, adding some blocks to the jig to hold the blank on the outside and running the router around a few more times turns it all into something resembling a wheel.
Not bad for the first attempt at making a wooden wheel!
I cut the centers out using a large hole saw, then figured out where and how deep the holes for the spokes had to be, a flat bottom drill bit in a drill press accomplished the task of making the holes all the same. Also drilling through the wheel had to be done at the right spots around the wheel itself.
As the project progresses we have multiple wheels with the spokes being glued into place.
I’ve come a long way since having made the wheel blanks with corners to having round wheels with all the spokes in place.
The wagon frame and king pin steering is pretty easy to figure out, the whole front axle turns at once on a basic wagon. Then building a wooden box is a straight forward, easy to do job.
The side boards are removable. I made this wagon to raise some herbs, and when the plants are small, I wanted them to get sun. As the plants grow larger, the sides can be put back in place. With the herbs in a mobile platform I can wheel them around to either shade them or get them more sun as required. And it looks pretty cool on the front lawn as an ornament.